Industry 4.0
SoluÂtions for netÂworked manÂuÂfacÂturÂing
We offer a comÂpreÂhenÂsive portÂfoÂlio of digital Industry 4.0 soluÂtionsthat intelÂliÂgentÂly network your CNC machines and take your proÂducÂtion to the next level. Our digital products increase proÂducÂtivÂiÂty, transÂparenÂcy, and preÂdictabilÂiÂty, enabling the effiÂcient use of your machines in line with a modern smart factory.
We support you in all areas of the digital value chain—
from optiÂmized manÂuÂfacÂturÂing of your comÂpoÂnents to conÂdiÂtion monÂiÂtorÂing and preÂdicÂtive mainÂteÂnance to the seamless inteÂgraÂtion of your machines into your existing IT and proÂducÂtion enviÂronÂment (IIoT).
Thanks to our in-depth experÂtise in mechanÂiÂcal engiÂneerÂing and modern Industry 4.0 techÂnoloÂgies, you benefit from:
- Real-time data for anaÂlyzÂing and optiÂmizÂing your proÂducÂtion processÂes
- PreÂdicÂtive mainÂteÂnance to reduce unplanned downtime
- Digital assisÂtance systems for operator support and process reliÂaÂbilÂiÂty
- IntelÂliÂgent machine inteÂgraÂtion into ERP, MES, and IT systems
- Higher plant availÂabilÂiÂty through data-based optiÂmizaÂtion
With our digital products, we make your WALDRICH COBURG machine fit for the future – netÂworked, effiÂcient, and fully Industry 4.0‑compatible.
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More InforÂmaÂtion- ConÂdiÂtion MonÂiÂtorÂing
- MainÂteÂnance
- Digital inteÂgraÂtion
- CusÂtomized soluÂtions
ConÂdiÂtion MonÂiÂtorÂing
With routine operÂaÂtion, you can see and hear whether a process is running sucÂcessÂfulÂly on a machine. However, due to machine size, increasÂing pressure for effiÂcienÂcy in the industry, and other factors, digital soluÂtions can still provide assisÂtance here. In this context, WALDRICH COBURG offers various soluÂtions for monÂiÂtorÂing the manÂuÂfacÂturÂing process in colÂlabÂoÂraÂtion with partners. We use our experÂtise to develop cusÂtomized concepts together with our cusÂtomers.
If you are interÂestÂed in soluÂtions tailored to you, your processÂes, and your machine, please contact your repÂreÂsenÂtaÂtive at our company.
Possible solution concepts
- Tool monÂiÂtorÂing
- TemÂperÂaÂture monÂiÂtorÂing
- PerÂforÂmance monÂiÂtorÂing
- Dynamic feed control
- ColÂliÂsion monitoring/avoidance
- Camera systems
If you are interÂestÂed in soluÂtions tailored to you, your processÂes, and your machine, please feel free to contact us.
MainÂteÂnance
InPro diagÂnoÂsis
InPro AlarmLog
InPro MainÂteÂnance
Remote mainÂteÂnance
Digital docÂuÂmenÂtaÂtion on the machine
ConÂdiÂtion MonÂiÂtorÂing
Our digital mainÂteÂnance soluÂtions are a central comÂpoÂnent of our Industry 4.0 strategy.
They increase transÂparenÂcy regardÂing the conÂdiÂtion of your machine, reduce unplanned downtime, and help your teams identify and rectify faults more quickly.
A key focus is on avoiding unplanned proÂducÂtion downtime. Digital support for schedÂuled mainÂteÂnance and conÂtinÂuÂous monÂiÂtorÂing of machine health over extended periods of time gives you a deep, data-based underÂstandÂing of the conÂdiÂtion of your machine. Modern conÂdiÂtion monÂiÂtorÂing and preÂdicÂtive mainÂteÂnance techÂnoloÂgies detect anomÂalies at an early stage and enable reliable, forward-looking planning.
At the same time, our soluÂtions focus on isoÂlatÂing failures more quickly in the event of a malÂfuncÂtion and recÂtiÂfyÂing them effiÂcientÂly. Digital assisÂtance systems support both your internal mainÂteÂnance team and our service experts when they are called in. From quickly idenÂtiÂfyÂing the fault enviÂronÂment to pinÂpointÂing the cause and finding a strucÂtured solution, we offer tools that sigÂnifÂiÂcantÂly reduce response and repair times.
If you already use your own systems or IIoT soluÂtions for mainÂteÂnance, we ensure that your WALDRICH-COBURG machine can be seamÂlessÂly inteÂgratÂed. With our experÂtise and in-depth underÂstandÂing of machine archiÂtecÂture, we create a smooth conÂnecÂtion between your existing digital infraÂstrucÂture and our soluÂtions.
Digital inteÂgraÂtion
– secure and intelÂliÂgent netÂworkÂing of your machine tool
The requireÂments for digital inteÂgraÂtion, transÂparenÂcy, and conÂnecÂtivÂiÂty of modern machine tools are conÂstantÂly increasÂing. ProÂducÂtion control, central monÂiÂtorÂing of entire machine parks, or AI-supÂportÂed foreÂcasts of future proÂducÂtion conditions—all these Industry 4.0 techÂnoloÂgies are based on the reliable exchange of machine data.
DependÂing on the control system selected, difÂferÂent interÂfaces are availÂable for this purpose, through which relevant operÂatÂing, process, and status data can be exchanged securely. Our experts support you in making optimal use of these options while meeting the highest requireÂments for data security, system staÂbilÂiÂty, and proÂducÂtion reliÂaÂbilÂiÂty.
We ensure that your WALDRICH-COBURG machine is inteÂgratÂed exactly as required by your digital enviÂronÂment – from classic remote mainÂteÂnance to the setup of stanÂdardÂized interÂfaces such as OPC UA, BFC, or data transfer mechÂaÂnisms for programs, to the impleÂmenÂtaÂtion of indiÂvidÂual, customer-specific inteÂgraÂtion sceÂnarÂios.
Thanks to our many years of expeÂriÂence and close coopÂerÂaÂtion with a wide variety of customer projects, we can sucÂcessÂfulÂly impleÂment both stanÂdardÂized Industry 4.0 concepts and complex, specific requireÂments. In doing so, we always ensure that the latest digital security requireÂments are met, for example within the frameÂwork of NIS2, CRA, or comÂpaÂraÂble regÂuÂlaÂtions.
On this basis, we create future-proof, transÂparÂent, and secure digital netÂworkÂing for your machines—laying the founÂdaÂtion for effiÂcient, data-driven processÂes and susÂtainÂable comÂpetÂiÂtiveÂness.
Your topics — our experts
Digital experÂtise for every machine genÂerÂaÂtion
The rapid develÂopÂment in the digital enviÂronÂment poses parÂticÂuÂlar chalÂlenges for modern machine tools. While a machine can operate reliably and stably for many years from a techÂniÂcal standÂpoint, the digital world is changing much faster: new stanÂdards, new interÂfaces, new security requireÂments, and new Industry 4.0 techÂnoloÂgies are conÂstantÂly emerging.
WALDRICH COBURG is accomÂpaÂnyÂing this change not only as a machine manÂuÂfacÂturÂer, but also as the operator of its own extenÂsive machine park. This dual perspective—as both manÂuÂfacÂturÂer and user—gives us a deep underÂstandÂing of real proÂducÂtion processÂes, digital inteÂgraÂtion requireÂments, and pracÂtiÂcal chalÂlenges in daily operÂaÂtion.
Since the introÂducÂtion of the first digital controls, we have been conÂtinÂuÂousÂly gathÂerÂing expeÂriÂence and have develÂoped a wide range of both generic and customer-specific digital soluÂtions over the years. This knowlÂedge flows into every conÂsulÂtaÂtion, every retrofit, and every further develÂopÂment.
Whether you have questions about an older WALDRICH-COBURG machine, need support with a modern plant conÂfigÂuÂraÂtion, or are faced with new digital requireÂments such as netÂworkÂing, data inteÂgraÂtion, or safety regÂuÂlaÂtions, our experts are always there to assist you.
With in-depth experÂtise, pracÂtiÂcal expeÂriÂence, and a clear view of future develÂopÂments, we support you in optiÂmalÂly inteÂgratÂing your machine digÂiÂtalÂly, further develÂopÂing it, and operÂatÂing it proÂducÂtiveÂly in the long term.
